Case Study - Food & Beverage Yogurt Production The dairy processing plant in upstate New York produces a variety of yogurt products for distribution in grocery stores around the country. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

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FRC Systems has installations in all major industries like Food & Beverage, General Manufacturing, Oil & Gas, Meat & Seafood Processing and Municipal Wastewater. Our variety of wastewater treatment equipment includes Dissolved Air Flotation (DAF) Systems, Flocculators, Screens, Oil & Water Separators, Biological Treatment such as MBBR & MBR, and dewatering presses such as belt presses and a multi disk volute press. FRC Systems » Industries Browse Case Studies Solutions for Wastewater Treatment & Management Food & Beverage FRC wastewater treatment systems are used throughout the food and beverage industry because of their ability to remove Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), Biochemical Oxygen Demand (BOD), and Total Phosphorus (TP). Our processes are operator-friendly and require minimal maintenance and user intervention. Explore Food & Beverage General Manufacturing Manufacturing applications each have their own qualities that present unique wastewater treatment challenges. Whether you want to recover oil for reuse or remove wastewater constituents like heavy metals, sand, or clay to bring you into compliance, FRC can deliver the best solution. Explore General Manufacturing Meat & Seafood Processing Meat processing facilities produce wastewater with high amounts of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), Biochemical Oxygen Demand (BOD), and Total Phosphorus (TP). FRC solutions excel in recovering commercially valuable by-products. Wastewater treatment systems designed by FRC provide a cost-effective treatment process to make the most meaningful impact on your bottom line. Explore Meat & Seafood Processing Municipal Wastewater Our municipal Dissolved Air Floatation (DAF) units are designed to work with municipal wastewater treatment systems. Enhance your treatment system using dissolved air flotation to thicken waste-activated sludge (WAS) prior to anaerobic digestors or remove algae and phosphorus (TP) using a high-rate DAF. Explore Municipal Wastewater Oil & Gas FRC technologies are used in various applications throughout the oil and gas industry. For upstream, produced and flowback water, we offer both mobile and central plant Dissolved Air Flotation (DAF) systems to treat your water for injection, reuse, or discharge. In the downstream segment, our high-rate DAF is capable of treating up to 6,000 GPM of stormwater runoff in a single compact system. Explore Oil & Gas

FRC Systems is excited to announce our participation in the 2025 Environmental Trade Fair and Conference (ETFC) BOOTH 725 , hosted by the Texas Commission on Environmental Quality (TCEQ). This premier environmental event will take place on June 3–4, 2025, at the Henry B. González Convention Center in San Antonio, Texas. As a leading provider of wastewater treatment solutions, FRC Systems will showcase our latest technologies designed to address the complex challenges faced by industries such as food and beverage processing, oil and gas, municipal services, and general manufacturing. Our offerings include Dissolved Air Flotation (DAF) systems, sludge dewatering equipment, and biological treatment solutions. The ETFC is renowned for its comprehensive educational programs, featuring over 100 courses and discussions led by agency staff. Topics span air and water permitting, industrial waste management, compliance, and remediation programs. Visit FRC Systems at our booth to explore how our innovative solutions can meet your wastewater treatment needs. Engage with our experts to discuss tailored approaches for your specific applications. We look forward to connecting with you in San Antonio! For more information about the ETFC and to register for the event, please visit the official TCEQ website. 🫧  Environmental Trade Fair and Conference (ETFC)

FRC Systems is excited to announce its participation in EATS 2025—the Equipment, Automation, and Technology Show for Food & Beverage—taking place October 28–30 at McCormick Place in Chicago. As a leading provider of industrial wastewater treatment systems, FRC will highlight its latest innovations designed to meet the evolving needs of the food and beverage processing industry. About EATS 2025 Formerly known as Process Expo, EATS 2025 is North America's premier event for food and beverage manufacturing professionals. The show brings together eight key sectors for three days of networking, innovation, and solutions, featuring interactive experiences and expanded education delivered right on the show floor. theeatsshow.us.messefrankfurt.com ​ FRC's Focus at the Show At EATS 2025, FRC Systems will present its comprehensive range of wastewater treatment solutions tailored for the food and beverage industry. Attendees can expect to learn about FRC's Dissolved Air Flotation (DAF) systems, flocculators, oil-water separators, sludge dewatering equipment, and biological treatment systems. These technologies are designed to address challenges such as the removal of total suspended solids (TSS), fats, oils, and grease (FOG), biochemical oxygen demand (BOD), and total phosphorus (TP). ​ Connect with FRC Systems FRC Systems invites attendees to visit their booth to explore how their wastewater treatment solutions can enhance operational efficiency and sustainability in food and beverage processing facilities. The FRC team will be available to discuss specific challenges and tailor solutions to meet unique operational needs.​ Join FRC Systems at EATS 2025 to discover innovative wastewater treatment solutions that drive efficiency and sustainability in the food and beverage industry.

Conclusion At face value, A DAF is like any another piece of industrial equipment—they’re an investment you want to make only once and have years of trouble-free operation. But the truth is, not all designs are created equal. With this guide, you now have a clearer understanding of the critical design elements that differentiate one DAF unit from another. Let’s summarize the key questions you should address with a DAF manufacturer before making a decision: What type of DAF recycle pump is used, and why? What materials are selected for tank construction? What mechanical measures are included to ensure effective sludge thickening? How is dissolved air distributed throughout the DAF tank? What are the operating procedures for the system? What specific design considerations have been made for your application? A reliable DAF manufacturer should be able to answer each of these questions thoroughly, providing clear justifications for their design choices. If a manufacturer struggles to articulate the reasoning behind their approach, it could indicate a lack of precision in their engineering process. On the other hand, a manufacturer who can confidently and thoughtfully discuss these topics is more likely to be a dependable partner in your project. Once you’re satisfied with the manufacturer’s explanations, take a closer look at their track record. A company with limited project experience may rely heavily on theoretical designs, which might not perform as well in real-world conditions. For a significant capital investment like a DAF, proven solutions are essential. Whether you’re an engineer designing a system or an end-user evaluating options, remember that choosing the right DAF is a decision you only want to make once. Take the time to ensure it’s the right one. If you’d like to discuss a specific wastewater application where a DAF system might be a fit, feel free to reach out to us—we’re here to help.