Application Engineer Back to Team Previous Next Alex Coyle Application Engineer Products Project Archive

A global pharmaceutical company in Asia was combating high Mixed Liquor Suspended Solids concentration (MLSS) and needed to reduce level to stay in compliance. All Projects FRC Systems » Projects Pharmaceuticals Turnkey Solution General Manufacturing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, Open-Style DAF, Reactor Tanks Project Description A global pharmaceutical company in Asia was combating high Mixed Liquor Suspended Solids concentration (MLSS) and needed to reduce level to stay in compliance. FRC supplied the original solution for the facility. After being acquired by another company, the plant was being expanded for additional capacity. FRC was able to leverage the existing DAF and expand the system to handle the additional wastewater generated by the extra capacity. The FRC Solution System Solution: The site was producing wastewater in volumes over 400,000 gpd with high levels of MLSS. The client has an aerobic biological system, which along with the DAF units are used for biosolids separation. Prior to each DAF is a flocculator to agglomerate the biosolids. The DAF units are arranged in a duty/standby configuration per the bid specification. Flocculator (duty/standby) – Polymer dosed to agglomerate the biosolids Open-Style DAF (duty/standby) – Float the agglomerated biomass, yielding clean effluent water Turnkey Solution: A decade later, the client was expanding their production plant, and expected wastewater generation to reach 750,000 gpd. Based on an FRC site survey, the client did not need to change size of the DAF units for of the higher flow rates. The flocculators and polymer dosing equipment did need to be upsized. Instead of replacing the existing flocculators, FRC proposed a solution using continuously stirred tank reactors (CSTR). Although a CSTR would need a low-power mixer, the auxiliary equipment and piping could remain the same. FRCs solution included the demolition of the existing flocculators as well as the turnkey mechanical and electrical installation of the new CSTR systems and polymer dosing equipment. Reactor Tank (duty/standby) – Polymer dosed to agglomerate the biosolids DAF (duty/standby) – Float the agglomerated biomass, yielding clean effluent water Parameter Design Data Flow (gpm) 500 Flow (m3/h) 114 MLSS (mg/L) 7180 Design Data Previous Project Next Project Submit a Project Profile

Project Engineer / Manager Back to Team Previous Next Oscar Karpiak Project Engineer / Manager Products Project Archive

A privately held company that manufactures value-added meat products, snacks and appetizers in the Midwest and Eastern United States needed DAF units after the anaerobic and aerobic biological treatment systems for their industrial wastewater treatment. All Projects FRC Systems » Projects Beef System Solution Meat & Seafood Processing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Biological Treatment, Flocculator, Open-Style DAF, High-Rate DAF, MBBR Project Description A privately held company that manufactures value-added meat products, snacks and appetizers in the Midwest and Eastern United States needed DAF units after the anaerobic and aerobic biological treatment systems for their industrial wastewater treatment. Both biological treatment systems have different design data, one mainly for the removal of soluble Biological Oxygen Demand (BOD) and the other for nitrification of ammonia. FRC was able to provide the flexibility the customer needed by providing a solution using two different types of DAF systems. The FRC Solution Anaerobic Biological Treatment – Removes majority of the soluble BOD resulting in the formation of biosolids Flocculator – Chemicals dosed to precondition anaerobic biosolids with flocculant. Anaerobic Open-Style DAF – Float the flocculated biosolids, effluent sent to the aerobic biological treatment Aerobic Biological Treatment – Fine BOD removal and nitrification of ammonia Flocculator – Chemicals dosed to precondition remaining biosolids with flocculant Aerobic High-Rate DAF – Float the flocculated solids, yielding clean effluent water Parameter Anaerobic Aerobic Flow (gpm) 208 140 Flow (m3/h) 47 32 TSS (mg/L) 7500-13300 300-450 Design Data Previous Project Next Project Submit a Project Profile

Belt filter presses are great for dewatering sludge like what is found in most food processing and general manufacturing operations. All Products FRC Systems » Products Sludge Dewatering Belt Press PDF Product Sheet Solutions for Wastewater Treatment & Management Previous Product Next Product FRC’s durable, stainless steel belt filter press systems cleanly manage the entire sludge management process through automated stages of chemical preparation, gravity thickening, and belt pressing. Belt filter presses are great for dewatering applications where sludge is particulate, oily, or fatty, like what is found in most food processing and general manufacturing operations. Belt presses are available in sizes from 0.5–3.0 meters in width. Material of Construction FRC Belt Presses are constructed using high-end stainless steel, which is resistant to corrosion, can be installed indoors or outdoors, and is extremely durable and long lasting. Depending on the application, we can accommodate various alloys including Stainless Steel 316ti and Duplex Stainless Steel. Compact Footprint Minimizing footprint is always an important factor in designing dewatering systems. FRC belt press systems stack the dewatering zones, which creates a much smaller footprint than our competitors’ linear design. Complete Belt Press Systems Belt press applications can be enhanced with auxiliary equipment such as: Sludge feed pump Polymer dosing system Flocculators/Plug Flow Reactor (PFR) Continuous-Stirred Rank Reactors (CSTR) Wash water pump and tank E-Panel with PLC & HMI

FRC designed a solution for a major producer of synthetic rubber. The plant was generating over 1 MGD of wastewater and need to reduce the high amounts of solids, oils, and grease being sent to their biological system. All Projects FRC Systems » Projects Chemical System Solution General Manufacturing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Reactor Tanks, Open-Style DAF Project Description FRC designed a solution for a major producer of synthetic rubber. The plant was generating over 1 MGD of wastewater and need to reduce the high amounts of solids, oils, and grease being sent to their biological system. FRC provided a rental DAF, flocculator, and chemical dosing skid that provided an immediate solution and yielded excellent results. Because of the ever-changing wastewater composition and flows, FRC engineered the permanent solution with reactor tanks in lieu of a flocculator. The FRC Solution Reactor Tanks – Coagulant, pH adjustment, and polymer dosed to precipitate the high toxicity, colloidal solids DAF – Float the precipitated solids, yielding wastewater well-suited for further treatment Parameter Design Data Flow (gpm) 700 Flow (m3/h) 159 TSS (mg/L) 2450 O&G (mg/L) 2500 Design Data Previous Project Next Project Submit a Project Profile

FRC provided a turnkey solution for a global manufacturer of residential and architectural doors.  One of their production facilities with wastewater production in excess of 790,000 gpd had to bring their discharge into compliance.   All Projects FRC Systems » Projects Wood Turnkey Solution General Manufacturing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Screen, Flocculator, High-Rate DAF, Sludge Dewatering, Equalization Project Description FRC provided a turnkey solution for a global manufacturer of residential and architectural doors. One of their production facilities with wastewater production in excess of 790,000 gpd had to bring their discharge into compliance. FRC brought in a pilot DAF System for proof of concept to confirm removal of the Total Suspended Solids (TSS) and a Belt Press as an additional cost saving process for dewatering of sludge. After a successful two-week trial, the client went forward with a full FRC solution including design, manufacture, and complete electrical and mechanical installation. The FRC Solution Rotary Drum Screen – Remove wood chips to protect downstream equipment as well as being used for furnace fuel Equalization – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia Flocculator – Chemicals (coagulant, caustic, acid, and polymer) are dosed to precipitate the colloidal solids and heavy metals. High-Rate DAF – Float the precipitated solids, thereby removing TSS, FOG, insoluble BOD, and heavy metals to meet discharge limits Belt Filter Press – Increase dry solids content of the DAF, which is ready to send to landfill Parameter Discharge Req. Flow (gpm) 550 Flow (m3/h) 125 TSS (mg/L) < 1000 BOD (mg/L) < 1000 FOG (mg/L) < 100 NH3-N (mg/L) < 22 Zn (mg/L) < 1.60 CuU (mg/L) < 0.13 Design Data Previous Project Next Project Submit a Project Profile

Parts & Aftermarket Sales Back to Team Previous Next Ken Parker Parts & Aftermarket Sales Ken is a dedicated customer support specialist with over 25 years of customer service and inside sales experience. He is committed to keeping any system in top working condition by quickly getting the parts and service needed for a solution. Products Project Archive

Warehouse Technician Back to Team Previous Next Nick Beatty Warehouse Technician Products Project Archive

Managing sludge can be challenging, but not with the Multi-Disc Screw Press from FRC Systems. All Products FRC Systems » Products Sludge Dewatering Multi-Disc Screw Press PDF Product Sheet Solutions for Wastewater Treatment & Management Previous Product Next Product Managing sludge can be challenging, but not with the Multi-Disc Screw Press from FRC Systems. This advanced system dewaters sludge through mechanical compression and gravity filtration, ensuring optimal performance and minimal maintenance. By leveraging the advantages of FRC’s screw press, wastewater treatment facilities can achieve efficient, cost-effective, and environmentally friendly sludge dewatering. Advanced Dewatering Mechanism Unlike conventional dewatering systems, the Multi-Disc Screw Press employs a multi-disc structure, which integrates filtration and compression processes. This design ensures consistent and reliable dewatering performance. Customizable Solutions Available in various configurations and sizes to meet diverse application needs, the screw press handles concentrated or dilute sludge flow rates up to 1,500 lbs.- DS/hr. per screw (pounds of Dry Solids per hour) and achieve a minimum sludge concentration of 20 % solids. Why Choose FRC Systems’ Multi-Disc Screw Press over other sludge dewatering equipment? Higher solids capture rate: Achieve drier sludge cake, thus, reducing disposal costs. Efficiency: High dewatering efficiency with much lower energy, water and chemical consumption. Ultra-low water consumption: 5 gal/hr. per disc or less, considerably lower than belt press technologies. Lower maintenance requirements: Due to self-cleaning, minimal moving parts and durable materials, such as screw tungsten carbide coating. Operational simplicity: Highly automated and continuous process with minimal downtime, ensuring consistent performance and reliability. Clog-free design and low noise and odor.

The municipality of Evergreen was looking for a solution to their Total Phosphorus (TP) requirement of less than 1 mg/L as well as removing algae during the summer blooms. All Projects FRC Systems » Projects Algae & Phosphorus Removal System Solution Municipal Wastewater Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description The municipality of Evergreen was looking for a solution to their Total Phosphorus (TP) requirement of less than 1 mg/L as well as removing algae during the summer blooms. The city chose to use a single FRC DAF and flocculator both constructed out of stainless steel 304, installed outdoors, to reduce overall construction cost. The small-footprint of the equipment effectively accomplishes the municipality’s goals. The combination of algae and TP removal is a challenge. The FRC DAF is a great solution because it can uniquely accomplish removal of both more efficiently than other conventional technologies. This approach saves time and space for municipalities facing both of these challenges at once. The FRC Solution Flocculator – Chemicals dosed to precipitate the algae and phosphorus DAF – Float the precipitated solids, yielding higher quality effluent water Parameter Effluent Flow (gpm) 1200 TP (mg/L) < 1 Design Data Previous Project Next Project Submit a Project Profile

This large renewable diesel production facility was looking for a solution that could handle their high loads of Fats, Oils, and Grease (FOG), Total Suspended Solids (TSS), and Biological Oxygen Demand (BOD). All Projects FRC Systems » Projects Renewable Energy System Solution Oil & Gas Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, High-Rate DAF, Open-Style DAF, Biological Treatment Project Description This large renewable diesel production facility was looking for a solution that could handle their high loads of Fats, Oils, and Grease (FOG), Total Suspended Solids (TSS), and Biological Oxygen Demand (BOD). FRC understands that a major factor in designing a wastewater treatment system for a renewable diesel plant is understanding how the wastewater is being generated. Cooking oils, animal fats, and inedible corn oil each present a unique challenge when it comes to wastewater management. The FRC design included a pretreatment DAF to remove the oils, grease, and gums from the wastewater generated by the grease refining process. Secondary treatment was also provided for the removal of BOD and the resulting biosolids from the biological treatment. The FRC Solution Primary Flocculator – Chemicals dosed to precipitate the colloidal solids and emulsified oils Pretreatment DAF – Float the precipitated solids thereby removing TSS, FOG, and insoluble BOD Biological Treatment – Remove soluble BOD and as a result creates biosolids Secondary Flocculator – Short flocculator to precondition biosolids with flocculant Secondary DAF – Float the biosolids, yielding clean effluent water for water reuse on equipment washdowns Parameter Pretreatment DAF Effluent Secondary DAF Effluent Req. Flow (gpm) 60 60 TSS (mg/L) < 500 - FOG (mg/L) < 300 - MLSS (mg/L) - < 250 Design Data Previous Project Next Project Submit a Project Profile

Field Engineer Back to Team Previous Next Jamey Shepard Field Engineer Products Project Archive

A leading agribusiness company with over two centuries of experience was required to bring the high Phosphorus (TP) levels in their soy processing facility back into compliance before discharge to the local water source. All Projects FRC Systems » Projects Edible Oils Skidded Solution Food & Beverage Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description A leading agribusiness company with over two centuries of experience was required to bring the high Phosphorus (TP) levels in their soy processing facility back into compliance before discharge to the local water source. FRC conducted a pilot test for proof of concept of a DAF system. Per the client’s request, the pilot system treated the wastewater flow for the full production cycle. Based on the support from FRC engineers and the successful performance of the pilot system, the client implemented the FRC DAF solution. The FRC Solution Flocculator – Chemicals dosed to precipitate the emulsified oils and colloidal solids. All chemical dosing pumps (coagulant, acid, caustic, polymer, peroxide) are installed on top of the flocculator. DAF Skid – Float the precipitated oils and solids thereby removing any associated TP. The E-Panel, Flocculator, and Chemical Dosing Pumps are installed on the DAF skid. Parameter Effluent Req. Flow (gpm) 100 Flow (m3/h) 22.7 TP (mg/L) < 1 Design Data Previous Project Next Project Submit a Project Profile

Project Engineer / Manager Back to Team Previous Next Stephanie Miller Project Engineer / Manager Products Project Archive

FRC has been a regular supplier of wastewater treatment solutions for a leading supplier of brand name products across the health and beauty, food and refreshment, and home care markets.  All Projects FRC Systems » Projects Health & Beauty System Solution General Manufacturing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Oil & Water Separation, Flocculator, High-Rate DAF, Equalization Project Description FRC has been a regular supplier of wastewater treatment solutions for a leading supplier of brand name products across the health and beauty, food and refreshment, and home care markets. One of their soap production facilities was generating wastewater with high levels of Total Suspended Solids (TSS) and Fats, Oils, and Grease (FOG) that were out of compliance with city limits. The FRC design brought the plant into compliance as well as providing valuable product recovery. The FRC Solution OWS – Recovered oils while also removing a significant portion of FOG Equalization – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Flocculator – Chemicals dosed to precipitate the emulsified oils and colloidal solids High-Rate DAF – Float the precipitated solids, yielding clean effluent water Parameter DAF Effluent Flow (gpm) 400 Flow (m3/h) 90.9 TSS (mg/L) < 50 FOG (mg/L) < 50 Design Data Previous Project Next Project Submit a Project Profile

A family-owned producer of award-winning bourbon and fine liquors was generating wastewater of more than 600,000 gpd coming off the existing aerobic biological treatment system. All Projects FRC Systems » Projects Beverage System Solution Food & Beverage Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, Open-Style DAF Project Description A family-owned producer of award-winning bourbon and fine liquors was generating wastewater of more than 600,000 gpd coming off the existing aerobic biological treatment system. FRC was able to quickly deliver a ”plug and play” DAF System from our rental fleet for an immediate solution. The results from the rental system were so successful that a second system was ordered and installed as a assist DAF system to the original rental DAF system. The FRC Solution Chemical Dosing Skid + Flocculator Skid – Polymer is dosed to agglomerate the biosolids. Chemical dosing pumps are installed on a separate skid with a local E-Panel that communicates to the DAF skid via ethernet cable. Open-Style DAF Skid – Float the preconditioned biosolids thereby removing the Mixed Liquor Suspended Solids (MLSS). An E-Panel, including PCL and HMI, duty/standby DAF recycle pumps, and AOD sludge pump are installed on the DAF skid. Parameter Design Data Flow (gpm) 500 Flow (m3/h) 113.6 MLSS (mg/L) 10000 - 20000 Design Data Previous Project Next Project Submit a Project Profile

Project Engineering Manager Back to Team Previous Next Tariq Syed Project Engineering Manager Tariq is a chemical engineer with a minor in environmental engineering. With over 10 years at FRC, Tariq has been involved in managing hundreds of systems, from design through commissioning, start-up, and training. Products Project Archive

Sales Manager Back to Team Previous Next Josh Schuyler Sales Manager Southeast US Josh is a chemical engineer at FRC who uses his hands-on skills to identify and develop solutions for our clients' wastewater processes. He focuses on providing viable options, from system adjustments to recommended operational changes, to help clients achieve optimal process performance. Products Project Archive

Application Engineer Back to Team Previous Next Greg Reed Application Engineer Products Project Archive

An international energy company that is also one of the biggest Oil & Gas producers in the US, has a site in the Middle East where water is scarce. All Projects FRC Systems » Projects Produced & Flowback Water System Solution Oil & Gas Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description An international energy company that is also one of the biggest Oil & Gas producers in the US, has a site in the Middle East where water is scarce. The FRC solution of a Dissolved Nitrogen Flotation (DNF) and flocculator was designed which allows the client to re-use the treated effluent. Nitrogen was chosen instead of air to keep the oxygen limit below 1 ppb due to the long pipelines. The DNF and flocculator were constructed of stainless steel 316 wetted materials, and the system including the auxiliary support equipment were rated for a class 1, div 2 area classification. The FRC Solution Flocculator – Chemicals (coagulant and flocculant) were dosed to precipitate the oily solids High-Rate DAF – Float any free oils, precipitated oil emulsifications and colloidal solids yielding clean effluent water for water re-injection Parameter Effluent Req. Flow (gpm) 440 Flow (m3/h) 100 TSS (mg/L) < 10 Oil In Water (mg/L) < 20 Design Data Previous Project Next Project Submit a Project Profile

One of the largest producers of processed foods in the US had a large sweet potato facility with an existing under performing wastewater treatment system. All Projects FRC Systems » Projects Fruits & Vegetables System Solution Food & Beverage Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description One of the largest producers of processed foods in the US had a large sweet potato facility with an existing under performing wastewater treatment system. The existing system consisted of screening prior to biological treatment with a lagoon. To improve results, an FRC DAF system was installed to prevent biological treatment upsets when high Total Suspended Solids (TSS) and Fats, Oils and Grease (FOG) went to the lagoon. The FRC Solution Short Flocculator – The preconditioned wastewater, already injected with coagulant was dosed with a polymer to agglomerate the solids High-Rate DAF – Float the precipitated solids, yielding clean effluent water Parameter Design Data Flow (gpm) 1400 Flow (m3/h) 318.2 TSS (mg/L) 3170 BOD (mg/L) 6560 COD (mg/L) 12350 Design Data Previous Project Next Project Submit a Project Profile

One of North America’s leading consumer products manufacturers of branded and private label household, pool, and auto care products needed an emergency wastewater treatment solution. All Projects FRC Systems » Projects Health & Beauty Skidded Solution General Manufacturing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, Open-Style DAF, Sludge Dewatering Project Description One of North America’s leading consumer products manufacturers of branded and private label household, pool, and auto care products needed an emergency wastewater treatment solution. Because of our sizable rental fleet, FRC was able to respond quickly with a rental DAF and belt press rated for the full capacity. The systems were used as a proof of concept to confirm adequate removal of Mixed Liquor Suspended Solids (MLSS) and determine cost savings on sludge dewatering. Each of the DAF, Belt Press, Flocculator, and Chemical Dosing are completely pre-piped and pre-wired on stainless steel 304 skids. The FRC design also provided additional extra cost savings by using the DAF effluent water as the wash water for the belt press. Due to excellent performance during the pilot trial, both systems were purchased as a permanent solution. The FRC Solution Flocculator Skid – Chemicals dosed to precipitate the solids, includes pH transmitter Chemical Dosing Skid – Includes all chemical dosing pumps (coagulant, acid, caustic, polymer) and an E-Panel that interacts with the DAF Main E-Panel via an ethernet cable. Open-Style DAF Skid – Floats the agglomerated solids, yielding clean effluent water. The resulting effluent was used as the wash water for the Belt Press. An E-Panel (includeing PLC & HMI), duty/standby recycle pumps, and AOD sludge pump were pre-installed on this skid. Belt Filter Press Skid – Increase dry solids content of the DAF sludge, reducing hauling costs. The sludge feed pump, polymer dosing system, wash water pump and bag filter, and E-Panel (includes PLC & HMI) to control the belt press system. Parameter Design Data Flow (gpm) 120 Flow (m3/h) 27.3 MLSS (mg/L) 10000 Design Data Previous Project Next Project Submit a Project Profile

Electrical Design Back to Team Previous Next Andrew Wei Electrical Design Products Project Archive

Shipping Manager Back to Team Previous Next Kevin Finley Shipping Manager Kevin has worked with FRC Systems for over 30 years and is responsible for manufacturing and delivering all fabricated equipment. Under Kevin’s supervision, FRC can ensure a smooth delivery process. Products Project Archive

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Project Engineer / Manager Back to Team Previous Next Nick Barnett Project Engineer / Manager Products Project Archive

FRC was founded in 1979 as a provider of wastewater treatment equipment to the food processing industry. FRC Systems » About FRC Systems Solutions for Wastewater Treatment & Management Team Directory Project Archive Products For almost 50 years, FRC Systems has delivered thousands of system installations worldwide. FRC was founded in 1979 as a provider of wastewater treatment equipment to the food processing industry. Over the following two decades, FRC emerged as the eminent dissolved air flotation (DAF) systems provider to many of the food processing industry’s largest companies. From there, FRC began expanding its services to general manufacturing, oil and gas and municipal applications. In 2008, FRC Environmental was renamed FRC Systems International to better reflect the growing global reach of FRC. Our focus expanded to include screens, sludge dewatering, biological treatment systems, Moving Bed Bio Reactor (MBBR), Membrane Bioreactor (MBR), and Continuous Waste Activated Sludge (CWAS). Today, FRC is part of the Chemtech division of Sulzer, where our clients receive our expert team’s dedicated attention backed by Sulzer’s global resources. Why Choose FRC Systems? Application Experience and Know-How Our design and engineering teams are led by highly regarded specialists in the wastewater treatment field with an average of 25+ years of experience in the industry. Personal Attention Each project receives one-on-one attention throughout the entire process from a dedicated project manager and a team of our experienced engineers. Client Focused All of our systems are engineered for the specific challenge at hand. We focus on client objectives from the beginning of the design process through installation and start-up. Our goal is not just to make a system that works, but one that works for you. Quality You Can Trust The FRC design process includes professional submittals with detailed 3D drawings for approval before manufacturing. Our products are constructed using laser-cut, stainless-steel manufacturing and assembly to ensure quality control.

The northern municipality of Luverne's existing secondary clarifier thickened the Waste Activated Sludge (WAS) generated from an oxidation ditch process to yield 0.5-1% dry solids. All Projects FRC Systems » Projects WAS Thickening Product Solution Municipal Wastewater Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Open-Style DAF Project Description The northern municipality of Luverne's existing secondary clarifier thickened the Waste Activated Sludge (WAS) generated from an oxidation ditch process to yield 0.5-1% dry solids. The anaerobic digestor which followed the thickening process had become hydraulically overloaded prompting a need to further reduce WAS volume. FRCs design provided a DAF thickener after the clarifier to further reduce WAS volume and achieve 4-5% dry solids before sending it to the anaerobic digestor. The FRC Solution DAF – Thickens the waste activated sludge Parameter Design Effluent Flow (gpm) 15-20 - % Dry Solids 0.5-1 4-5 Design Data Previous Project Next Project Submit a Project Profile

This municipality in Lewiston, Idaho aimed to thicken Waste Activated Sludge (WAS) from the existing secondary clarifiers before being sent to the digestors. All Projects FRC Systems » Projects WAS Thickening Product Solution Municipal Wastewater Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Open-Style DAF Project Description This municipality in Lewiston, Idaho aimed to thicken Waste Activated Sludge (WAS) from the existing secondary clarifiers before being sent to the digestors. Their existing coated carbon steel DAF units were badly deteriorating. FRC designed a new stainless-steel DAF system to replace the functionality of the previous system and provide the increased durability and longevity of stainless steel. The FRC Solution DAF – Thickens the waste activated sludge Parameter Design Data Effluent Flow (gpm) 120 - MLSS (mg/L) 3750 - % Dry Solids - 4+ Design Data Previous Project Next Project Submit a Project Profile

Sales Manager Back to Team Previous Next Antoine Joan Sales Manager Canada Products Project Archive

Warehouse Technician Back to Team Previous Next Marlon Perez Warehouse Technician Products Project Archive

One of the largest vertically integrated protein companies in the world producing many iconic pork brands, wanted to replace their existing circular DAF units to accommodate the expansion of their pork slaughter and processing capacity. All Projects FRC Systems » Projects Pork System Solution Meat & Seafood Processing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description One of the largest vertically integrated protein companies in the world producing many iconic pork brands, wanted to replace their existing circular DAF units to accommodate the expansion of their pork slaughter and processing capacity. FRC designed a two DAF System to handle flow rates reaching up to 4,000 gpm prior to discharging to the existing anaerobic lagoon. The FRC Solution Flocculator – Chemicals dosed to precipitate the colloidal solids High Rate DAF – Float the precipitated solids, yielding clean effluent water Parameter Design Data Effluent Req. Flow (gpm) 4000 - TSS (mg/L) 2700 < 800 O&G (mg/L) 1000 < 200 BOD (mg/L) 2400 < 1500 Design Data Previous Project Next Project Submit a Project Profile

A jar test provides a simple and effective qualitative test to determine a combination that results in effective solids removal with DAF treatment. FRC Systems » Services Jar Testing Solutions for Wastewater Treatment & Management Quick Links FRC Jar Testing Process Coagulation Flocculation DAF Simulation Sludge Testing FRC can recommend the proper pretreatment chemicals. A FRC Systems jar test provides a simple and effective qualitative test in which we add various coagulant and/or flocculant chemicals to your wastewater samples in order to determine a combination that results in effective solids removal with dissolved air flotation (DAF) treatment. We also offer optional analytic testing for both treated and untreated samples, including Total Suspended Solids (TSS), Fats, Oils & Grease (FOG), Biochemical Oxygen Demand (BOD), Chemical Oxygen Demand (COD), and many others. Based on the jar test results, FRC can recommend the proper pretreatment chemicals to discuss with your chemical supplier. The coagulants will be selected based on the application, wastewater characteristics, and sludge disposal options. Coagulation This is a purely chemical process which involves the destabilization of colloidal particles forming micro-flocs with a positive charge. We are determining how quickly micro-flocs can be formed to select the proper FRC product selection. During this step, we can determine a preliminary dosing recommendation. Flocculation The flocculant is a polymer that attracts the opposite charged micro flocs, and agglomerates the micro flocs into larger “macro flocs”. This is done in order to achieve a size suitable for separation in the flotation cell. Polymers can be an anionic, cationic, or nonionic. DAF Simulation In this step we generate whitewater by pressurizing water in a dedicated vessel. We inject the generated whitewater into the waste water sample to observe how the dissolved air interacts with the previously formed macro-flocs. Sludge Testing We also offer sludge testing which involves applying pressure to evaluate the behavior of the sludge. This allows FRC to recommend the proper dewatering technology.

Attalla, Alabama – The municipality was looking for a solution to reduce the overall Total Phosphorus (TP) as well to handle the summer algae blooms in their lagoon. All Projects FRC Systems » Projects Algae & Phosphorus Removal System Solution Municipal Wastewater Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description Attalla, Alabama – The municipality was looking for a solution to reduce the overall Total Phosphorus (TP) as well to handle the summer algae blooms in their lagoon. After running a successful pilot trial with a FRC DAF, the solution was clear. FRC was chosen to design a full-scale DAF system based on the pilot trial. The overall objective was TP removal. The engineer chose to leave the lagoon intact and reduce TP with DAF instead of converting to a full mechanical, high-rate wastewater treatment system, saving the city millions of dollars. Algae and TP removal is straightforward using a FRC DAF, effectively reducing TP well below 1 mg/l. An added benefit for using DAF in this scenario is reducing the algae and Total Suspended Solids (TSS) while also protecting the downstream Ultra-Violet (UV) system. The small footprint of the two parallel DAF units allowed for a reduced building size, saving on overall construction costs. The FRC Solution Flocculator – Chemicals are dosed to precipitate the algae and phosphorous DAF – Floats and separates the precipitated solids yielding effluent that is directly discharged to the UV system Parameter Influent Effluent Flow (gpm) 2800 2800 TP (mg/L) 1.1 .25 TSS (mg/L) 32 3.9 CBOD (mg/L) 24 1.5 Design Data Previous Project Next Project Submit a Project Profile

FRC rental systems and stand-alone equipment are installed in a “plug-and-play” configuration for ease of installation and start-up. All Products FRC Systems » Products Rentals & Pilots PDF Product Sheet Solutions for Wastewater Treatment & Management Previous Product Next Product With the largest Dissolved Air Flotation (DAF) rental fleet in the US and equipment ranging from 10–3,000 gpm, we can tailor a solution to your needs. All FRC rental equipment is available for short-term and long-term rental agreements as well as pilot testing and long-term lease agreements. FRC rental systems and stand-alone equipment are installed in a “plug-and-play” configuration for ease of installation and start-up. Once in place on-site, the unit can be operational within a matter of hours. Our Rental & Pilot Services Include: Large Rental Fleet FRC’s rental system fleet includes the following: Stand-alone DAF for applications greater than 100 GPM Flocculator Chemical Dosing System DAF fully skidded system for applications less than 100 GPM Dissolved Gas Flotation (DGF) fully skidded system Corrugated Plate Interceptor (CPI) fully skidded system Rotary drum screen fully skidded system Sludge dewatering belt press fully skidded system Sludge dewatering screw press fully skidded system Engineering Support Team FRC has a full team of field, process, and pilot engineers to support the start-up of the rental systems, and of course remote field support. Available services include the following: Installation inspection prior to commissioning Commissioning and start-up Operators training Remote support Our available rental systems: Stand-Alone DAF Systems Pre-piped and pre-wired system supported on an SS304 skid DAF (SS304) Sludge level probes installed in DAF sludge hopper AOD sludge pump E-panel including PLC & HMI Additional components shipped loose Catwalk (OSHA compliant, SS304) for DAF access Air compressor Polymer makeup system Job box (tools, spare parts, etc.) Flocculators Supported on an SS304 skid pH transmitter Sampling ports strategically installed after: The inlet of flocculator (raw sample) Coagulation Flocculation DAF whitewater injection into flocculator Chemical Dosing System Skids Pre-piped and pre-wired system supported on an SS304 skid Flow meter Coagulant dosing pump Acid dosing pump Caustic dosing pump Polymer dosing pump Automatic polymer makeup system NEMA 4X (SS304 enclosure) e-panel including PLC & HMI Ethernet cable provided to communicate with stand-alone DAF e-panel DAF Fully Skidded Systems Pre-piped and pre-wired system supported on an SS304 skid DAF (SS304) Flocculator (PVC or CPVC) Flow meter Chemical dosing pumps for coagulant, acid, caustic, and polymer Sludge level probes installed in DAF sludge hopper AOD sludge pump E-panel including PLC & HMI Additional components shipped loose: Rotary lobe feed pump Air compressor Polymer makeup system Job box (influent and effluent hoses, tools, spare parts, etc.) CPI Fully Skidded Systems Pre-piped and pre-wired system supported on an SS304 skid CPI (SS304) E-panel including PLC & HMI Additional components shipped loose Rotary lobe feed pump Air compressor Polymer makeup system Job box (influent and effluent hoses, tools, spare parts, etc.) Rotary Drum Screen Fully Skidded Systems Pre-piped and pre-wired system supported on an SS304 skid Rotary drum screen (SS304) 020” Wedgewire Openings (SS304) 030” Wedgewire Openings (SS304) 4mm Perforated Openings (SS304) Effluent buffer tank (SS304) with level transmitter Flow meter Isolation valve Catwalk (OSHA Compliant, SS304) for screen access E-panel including PLC & HMI Additional components shipped loose Rotary lobe feed pump Rotary lobe effluent pump Job box (influent and effluent hoses, tools, spare parts, etc.) Belt Press Fully Skidded Systems Pre-piped and pre-wired system supported on an SS304 skid Belt press (SS304) Bed and tray Progressive cavity feed pump Polymer dosing pump Wash water pump Wash water bag filters Wash water tank (SS304) with level sensor 2 ft3 self-dumping hopper E-panel including PLC & HMI Additional components shipped loose Polymer makeup system Job box (influent and effluent hoses, tools, spare parts, etc.)

Mechanical Design Back to Team Previous Next Philip Jermakowicz Mechanical Design Products Project Archive

Mechanical Design Back to Team Previous Next Kyle Gardner Mechanical Design Products Project Archive

< Back Case Study - Meat Processing Crab & Shrimp Processing The facility produces whole cooked crabs, crab sections, fry legs, and crab meat. They are also the largest processor of Pacific cold-water shrimp in the world. To learn more, fill out the form to have access to the library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Download

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Learn about the Terms and Conditions of Purchase Orders with FRC Systems. General Terms & Conditions of Sale JANUARY 2022 SULZER CHEMTECH USA, Inc. d/b/a FRC SYSTEMS INTERNATIONAL GENERAL TERMS AND CONDITIONS OF SALE These Terms and Conditions can be found on the Internet at https://frcsystems.com/terms Download A Copy 1. GENERAL 1.1 Definitions “BUYER” means an individual or entity which signs the CONTRACT documents as counterpart to SULZER CHEMTECH. “CONTRACT” means the PURCHASE ORDER plus all documents referred to therein. "DELIVERY TERM" shall have the meaning as established in the version of the INCOTERMS in place as of the effective date of the contract. “EFFECTIVE DATE” means the date of the ORDER CONFIRMATION. If BUYER expresses its objection to the ORDER CONFIRMATION within three (3) working days after receipt of the ORDER CONFIRMATION, EFFECTIVE DATE shall be the date on which BUYER and SULZER CHEMTECH reach common agreement on the CONTRACT. "END USER" shall have the same meaning as BUYER. However, if the BUYER and END USER are not the same individual or entity, then the term "END USER" shall mean the individual or entity for which the BUYER is obtaining the SCOPE OF SUPPLY. “ENGINEERING SERVICES” means engineering work included in the CONTRACT required to be carried out for the delivery of EQUIPMENT, FIELD SERVICES, STUDIES and such goods and or services offered. “EQUIPMENT” means skid mounted equipment, water and wastewater equipment, process and mass transfer, mixer or other equipment which is specified in the CONTRACT. “EX WORKS” means an Ex Works delivery as defined in the version of the INCOTERMS in place as of the effective date of the contract in effect as of the date of delivery. “Field Services” shall mean the deployment of SULZER personnel to a BUYER'S or END USER'S PLANT to provide technical assistance with specified maintenance, inspection, installation, repair and/or modification work or other services specified in the CONTRACT. “FINAL ACCEPTANCE” means the document issued by the BUYER or the END USER at the beginning of the warranty period or, if no FINAL ACCEPTANCE document is issued, then the document evidencing shipment of the goods or completion of the services. For consignment goods, FINAL ACCEPTANCE will take place at the date of removal of goods from stock, usually at the point of consumption. “GENERAL TERMS” means these General Terms and Conditions of Sale of SULZER CHEMTECH. “INSTALLATION Services” shall have the same meanings as “Field Services”. “ORDER CONFIRMATION” means the document provided by SULZER CHEMTECH to BUYER as a response to BUYER’S purchase order documents either by e-mail, facsimile or as a hardcopy. "PLANT" means the BUYER or END USER facility for which SULZER work is produced and/ or supplied or services provided. “PURCHASE ORDER” means the purchase order documents issued by BUYER in the version confirmed by SULZER CHEMTECH in the ORDER CONFIRMATION. In case of non-substantial deviations between said purchase order documents and the ORDER CONFIRMATION, the version of the ORDER CONFIRMATION shall become the binding PURCHASE ORDER unless BUYER expresses its dissent within three (3) working days after receipt of the ORDER CONFIRMATION. “SCOPE OF SUPPLY” means the goods and/or services to be delivered as specified in the CONTRACT and the pertaining documentation, to the extent explicitly specified in the PURCHASE ORDER and agreed upon by both parties. "SPARE PARTS" means wear and tear goods not otherwise falling under the definition of Equipment. “SULZER CHEMTECH” means the company doing business as (d/b/a) FRC Systems International and operating as a business unit under Sulzer Chemtech USA, Inc. 1.2 These GENERAL TERMS apply to all work provided by SULZER CHEMTECH except for the Sulzer Chemtech business related to disposable mixing devices. BUYER is hereby given notice that any deviations from these GENERAL TERMS are expressly rejected unless such deviations are otherwise agreed upon in a mutually signed document. The validity of offer is for a period of thirty (30) days commencing with the date of the offer, unless otherwise specified in writing by SULZER CHEMTECH. 1.3 The delivery encompasses the SCOPE OF SUPPLY and, unless otherwise mutually agreed in the PURCHASE ORDER, will be made EX WORKS. 1.4 In case of contradiction between CONTRACT documents, the following order of precedence shall apply: a) PURCHASE ORDER in the version accepted in the ORDER CONFIRMATION or other negotiated, agreed and mutually signed document, including all documents made a part thereof b) SULZER CHEMTECH’S offer c) These GENERAL TERMS d) BUYER’S request for an offer e) BUYER’S Purchase Terms and Conditions 1.5 All documents making part of the CONTRACT can be changed only by a written, duly signed document. 1.6 All information and data contained in brochures and price lists of SULZER CHEMTECH are only binding to the extent that they are by reference expressly included in the CONTRACT. 1.7 SULZER CHEMTECH shall be entitled to engage sub-suppliers for the performance of the CONTRACT. 2. DELIVERY 2.1 SULZER CHEMTECH shall deliver the SCOPE OF SUPPLY on the dates specified in the CONTRACT contingent upon BUYER fulfilling all contractual obligations, including but not limited to timely release of all input specifications, drawing approvals etc. 2.2 BUYER acknowledges and agrees that the delivery of the SCOPE OF SUPPLY may be delayed and re-scheduled in order to accommodate delays caused by: a) Events of Force Majeure as defined in this CONTRACT; b) Failure of BUYER or BUYER'S representative to timely make any required advance payments; c) Failure of BUYER or BUYER'S representative to timely provide; I. revised or additional specifications; II. approval drawings; or III. other items, documentation or materials necessary to complete the SCOPE OF SUPPLY. d) Any other reasons beyond SULZER CHEMTECH'S control 2.3 This CONTRACT shall be subject to termination at the option of BUYER for BUYER‘S convenience. In the event that this CONTRACT is terminated for the convenience of BUYER, SULZER CHEMTECH shall be paid: (1) the price of the goods or services properly supplied, provided, performed or in production up to the effective date of termination plus, (2) reasonable overheard and profit on such goods and services specified in clause #2.3.1 and (3) reimbursement for direct costs and expenses incurred by SULZER CHEMTECH as a result of BUYER's cancellation for convenience such as termination charges under subcontracts. In no event shall the amount payable to SULZER CHEMTECH exceed the total PURCHASE ORDER price, less any payments previously made. In addition to the preceding, the CONTRACT may be terminated by BUYER "for cause" in the event of a material breach of the terms and conditions by SULZER CHEMTECH which is not promptly cured. 2.4 SULZER CHEMTECH reserves the right to suspend production of the SCOPE OF SUPPLY or terminate this CONTRACT in the event that BUYER fails to provide any required advance payments and/or to issue Letter(s) of Credit as agreed in the PURCHASE ORDER within fourteen (14) days of the due date of the advanced payment or Letter(s) of Credit. In such event, SULZER CHEMTECH reserves the right to charge BUYER for all losses and damages suffered by SULZER CHEMTECH by reason of such default. 2.5 Unless otherwise expressly agreed in writing in a document signed by SULZER CHEMTECH, SULZER CHEMTECH shall not be subject to any claim for liquidated damages or penalties related to the late delivery of the SCOPE OF SUPPLY. In case the BUYER fails to timely fulfil any of its contractual obligations including failure to make payments on time or failure to take delivery when called upon to do so by SULZER CHEMTECH or failure to provide necessary infrastructure and facilities to commence the perform of the CONTRACT, SULZER CHEMTECH is entitled to terminate the CONTRACT. In this case BUYER shall pay to SULZER CHEMTECH the costs and expenses incurred by SULZER CHEMTECH connected with work or services performed prior to the date of termination, including a reasonable margin as well as other costs and expenses, including cancellation charges under subcontracts, as SULZER CHEMTECH may incur in connection with such cancellation. 2.6 Transfer of risk of loss of or damage to the SCOPE OF SUPPLY shall be in accordance with the applicable Incoterms. If dispatch is delayed at the request of the BUYER or due to other reasons beyond SULZER CHEMTECH'S control, the risk of loss of the SCOPE OF SUPPLY shall pass to the BUYER at the original time the SCOPE OF SUPPLY was scheduled to leave SULZER CHEMTECH'S manufacturing facility. From this moment on, the SCOPE OF SUPPLY shall be stored and insured on the account and at the risk of the BUYER. Title and ownership shall be transferred to BUYER upon receipt of payment in full by SULZER CHEMTECH. 3. PRICE AND PAYMENT 3.1 The prices for the SCOPE OF SUPPLY are those stated in the CONTRACT and are fixed and firm until fulfillment of CONTRACT. For work carried out on a time basis, the prices shall be determined in accordance with the hourly rates specified in the CONTRACT. If no agreement on hourly rates has been made, the hourly rate applied by SULZER CHEMTECH for other customers and comparable work shall apply. All prices are exclusive of excise duties, VAT, sales or similar taxes and duties. 3.2 Unless otherwise agreed in writing, full payment for the SCOPE OF SUPPLY shall be due within thirty (30) days of issue of an invoice by SULZER CHEMTECH. 3.3 If BUYER disputes any item or charge listed in the invoice, BUYER shall state the item or amount of the charge in dispute and the reasons for such dispute in writing within such thirty (30) day time period. However, all undisputed amounts shall remain due as specified above. 3.4 At SULZER CHEMTECH’S discretion, an interest charge of six percent (6%) per annum will be charged against any outstanding balance effective as of the due date of the balance. 3.5 Unless otherwise agreed in writing, all uncontested payments shall be made according to the agreed terms of payment without any deductions for discounts, set-offs or otherwise. 3.6 To the extent permitted by law, BUYER hereby grants SULZER CHEMTECH a security interest in the SCOPE OF SUPPLY sold hereunder (together with all accessories, attachments and accessions now and hereafter affixed thereto and all substitutions, replacements and all proceeds thereof) as of the date hereof and hereafter to secure the payment of the purchase price thereof and all charges related thereto and authorizes SULZER CHEMTECH to file financing statements (and other such instruments) with appropriate local and state authorities. SULZER CHEMTECH reserves the right to change the credit terms provided herein when, in SULZER CHEMTECH's opinion, the financial condition or previous payment record of BUYER so warrants. Should BUYER become delinquent on the payment of any sum due hereunder, SULZER CHEMTECH will not be obligated to continue performance. Further, in case of late payment, SULZER CHEMTECH may, after having notified the BUYER in writing, suspend its performance of the SCOPE OF SUPPLY until the open and due invoices have been paid. 3.7 If BUYER and SULZER CHEMTECH agreed on issuing a Letter of Credit by BUYER in favor of SULZER CHEMTECH, such Letter of Credit shall be irrevocable, unconditional, and issued by a first class worldwide active bank. The Letter of Credit shall remain valid until the delivery of the entire of SCOPE OF SUPPLY plus ninety (90) days. SULZER CHEMTECH reserves the right to approve the issuing bank. Withdrawal of the money shall be against the documents that are mutual-ly agreed upon in writing. 4. INTELLECTUAL PROPERTY 4.1 BUYER shall provide the technical documentation (e.g. up-to-date drawings, descriptions, charts, instructions, etc.) that is necessary for the delivery of the SCOPE OF SUPPLY and is specified in the CONTRACT. BUYER confirms that BUYER is fully authorized to use (or have used) the technical documentation provided to SULZER CHEMTECH for the performance of the SCOPE OF SUPPLY by SULZER CHEMTECH or its sub-suppliers, respectively. In case BUYER would not be authorized to order said performance from SULZER CHEMTECH without violation of intellectual property rights of third parties, or if such right should be chal-lenged, BUYER shall inform SULZER CHEMTECH without any delay. In this case, SULZER CHEMTECH shall stop the work until the approvals needed for the performance have been obtained. 4.2 Each party to the CONTRACT retains all rights to any technical documents provided to the other party. The party receiving such documents recognizes these rights and shall, without previous written consent of the other party, not make these documents available to any third party, either in whole or in part, nor use them for any purpose other than to fulfill the CONTRACT. 4.3 Any know-how, inventions, patents or copyrights or the like belonging to or provided by SULZER CHEMTECH and used for or developed in the course of the fulfillment of the CONTRACT by SULZER CHEMTECH shall remain SULZER CHEMTECH’S property, and no ownership shall be transferred to BUYER with respect to such know-how, inventions, patents and copyrights, independent of the hardware on which such know-how, inventions, patents or copyrights is made available (machinery, paper, electronic medium, etc.). However, BUYER shall be granted a limited right to use such know-how, invention, patents, copyright or the like for the operation, maintenance and repair of the SCOPE OF SUPPLY on a non-exclusive basis, which right shall not include the use of the said intellectual property for the reproduction of the SCOPE OF SUPPLY or parts thereof. If the SCOPE OF SUPPLY consists of ENGINEERING SERVICES, BUYER shall be permitted to use, on a non-exclusive basis, the documentation received for the purpose described in the CONTRACT. In case of doubt, ENGINEERING SERVICES provided for the development or construction of EQUIPMENT shall be deemed to be made available for the procurement of such goods from SULZER CHEMTECH solely. 4.4 To the best knowledge of SULZER CHEMTECH the SCOPE OF SUPPLY and any part thereof, in the particular form sold by SULZER CHEMTECH, shall not infringe any intellectual property rights of third parties. In the event of any patent infringement relating to the said SCOPE OF SUPPLY, SULZER CHEMTECH may, in its sole discretion, procure the right to use the SCOPE OF SUPPLY without impairing its suitability, or modify or replace it so that it is rendered non-infringing. The obligations of SULZER CHEMTECH set forth herein are contingent upon (i) SULZER CHEMTECH receiving prompt written notice from BUYER of such infringement; (ii) SULZER CHEMTECH receiving assistance from BUYER in the defense; and (iii) the right of SULZER CHEMTECH to settle or defend. 4.5 The obligation under 4.4 above of SULZER CHEMTECH shall not apply to (i) the SCOPE OF SUPPLY or part thereof which has been manufactured according to BUYER'S design, (ii) services performed by using BUYER’S documentation, (iii) the use of the SCOPE OF SUPPLY or any part thereof in conjunction with any other product in a combination not furnished by SULZER CHEMTECH as part of the SCOPE OF SUPPLY, (iv) to products fabricated by using the SCOPE OF SUPPLY. As to any such equipment, service, product, part or use in such combination, SULZER CHEMTECH assumes no liability whatsoever for infringement of intellectual property rights of third parties, and BUYER shall indemnify and hold harmless SULZER CHEMTECH against any respective infringement claims. SULZER CHEMTECH shall cooperate with BUYER in the same manner as required by SULZER CHEMTECH under 4.4 (i) to (iv) herein above. 4.6 SULZER CHEMTECH’S copyrighted material shall not be copied by BUYER except for archiving purposes or to replace a defective copy. 5. INSTALLATION AND SITE PREPARATION 5.1 If installation services are a part of the SCOPE OF SUPPLY, it is the responsibility of the BUYER to prepare the site environmentally and to provide the required services, electrical wiring and conduit, dry compressed air and piping, gas supply and piping, tools for installation, water drain, permits, including work permits, licenses, approvals, etc. as well as whatever is required to uncrate and move the equipment to its location. 5.2 BUYER also undertakes to maintain the facilities upon which SULZER CHEMTECH’S personnel may be required to enter, in a safe condition, and to comply with all applicable laws, statutes and regulations governing workplace health and safety, and to give SULZER CHEMTECH’S personnel all instructions necessary. SULZER CHEMTECH shall make sure that its personnel will follow all instructions reasonably made by BUYER. The same applies vice versa in case BUYER’S personnel have to enter upon SULZER CHEMTECH’S facilities. 5.3 BUYER’S failure to comply with the obligations stated in Articles 5.1 and 5.2 above shall entitle SULZER CHEMTECH to either stop rendering its services, and/or postpone the delivery, and/or ask for additional charges for the lost time of its service personnel, such time to be calculated and charged in accordance with Article 3. 6. WARRANTY Articles 6.1 through 6.4 contain specific warranties referring to various SCOPES OF SUPPLY. Only the warranty provision(s) referring to a specific SCOPE OF SUPPLY shall apply. 6.1 EQUIPMENT a) SULZER CHEMTECH shall remedy any defect arising within twelve (12) months from the date of initial operation of the EQUIPMENT or eighteen (18) months from the date of shipment, and, if dispatches, erection, supervision of erection and/or commissioning are delayed due to reasons beyond SULZER CHEMTECH'S control, the warranty period shall end not later than eighteen (18) months after notification that the EQUIPMENT is ready for dispatch (whichever date shall occur first). This warranty shall apply to defects resulting from faulty materials or faulty workmanship. Additionally, to the extent SULZER CHEMTECH has provided the design for the EQUIPMENT, this warranty shall also apply to defects resulting from faulty design. b) If requested to do so by BUYER in writing, and as BUYER’S sole and exclusive remedy, SULZER CHEMTECH agrees to, at its sole option, either repair or replace the faulty parts of the EQUIPMENT, or supply BUYER with nondefective EQUIPMENT or part thereof. These remedies shall be provided for the defects notified to SULZER CHEMTECH during the warranty period under the conditions defined in Article 6.5 herein. c) The warranty period for any EQUIPMENT which is repaired or replaced shall be for a period of twelve (12) months or the remainder of the original warranty period, whichever period is longer. 6.2 FIELD SERVICES a) SULZER CHEMTECH warrants that the FIELD SERVICES will be performed as specified in the CONTRACT and will comply with applicable industry standards and practices. SULZER CHEMTECH shall remedy any defect arising within ninety (90) days from the date of completion of the FIELD SERVICES work and which are resulting from faulty workmanship performed by SULZER CHEMTECH. Defects resulting from insufficient or inappropriate documentation delivered by BUYER shall be remedied at BUYER’S cost. b) If requested to do so by BUYER in writing, and as BUYER’S sole and exclusive remedy, SULZER CHEMTECH shall at its sole option repair the defective FIELD SERVICES or reperform such FIELD SERVICES. These remedies shall be provided for the defects notified to SULZER CHEMTECH during the warranty period under the conditions defined in Article 6.5 herein. c) All FIELD SERVICES work which is remedied shall be warranted for a period of ninety (90) days from the date of the completion of repair or reperformance. d) SULZER CHEMTECH shall bear the costs for the corresponding repair or the reperformance of work whether occurring at the SULZER CHEMTECH or BUYER or END USER facility to the extent that they are reasonable under the circumstances. BUYER or END USER shall grant SULZER CHEMTECH the first opportunity to remedy any defect in the FIELD SERVICES. If the BUYER or END USER has obtained the services of a third party to perform the FIELD SERVICES, SULZER CHEMTECH shall bear the costs for the corresponding repair or reperformance work provided that the BUYER or END USER has obtained SULZER CHEMTECH’S prior written approval. 6.3 ENGINEERING SERVICES a) SULZER CHEMTECH’S obligations consist of using proper care and skills in performing the work described in the CONTRACT. Unless otherwise explicitly agreed upon in writing, SULZER CHEMTECH shall not provide any warranty for successful achievement of the results envisaged in the CONTRACT. Defects arising from faulty ENGINEERING SERVICES arising within six (6) months from completion thereof shall be reperformed by SULZER Chemtech at its own cost. b) The warranty period for any engineering services which have been reperformed under the warranty shall be for a period of six (6) months. 6.4 Performance Guarantee Unless explicitly agreed upon in writing in the CONTRACT, SULZER CHEMTECH shall not provide performance guarantees. 6.5 General Conditions applicable to SULZER CHEMTECH’S Warranty a) Maximum Extension of Warranty Period The warranty period for any part of the SCOPE OF SUPPLY which is repaired or replaced shall be for the applicable period specified under 6.1 through 6.3 or the remainder of the original warranty period, whichever period is longer. Under no circumstances shall the repaired, replaced or reperformed warranty period extend for a period of time which is greater than 50% of the original period. b) Inspection of Equipment and Services BUYER shall ensure that inspection of SULZER CHEMTECH'S SCOPE OF SUPPLY and the issuance of a written notice of FINAL ACCEPTANCE shall occur within seven (7) days of receiving SCOPE OF SUPPLY. If a written notice of FINAL ACCEPTANCE is not received, then FINAL ACCEPTANCE will be deemed to have occurred fourteen (14) days after BUYER or END USER has received SULZER CHEMTECH'S EQUIPMENT or ENGINEERING SERVICES or fourteen (14) days after the completion of SULZER CHEMTECH'S FIELD SERVICES. c) Place where Warranty Work will be executed SULZER CHEMTECH reserves the right to require that BUYER or END USER return the SCOPE OF SUPPLY or parts thereof to SULZER CHEMTECH’S production facility to provide proper warranty service. In such cases, SULZER CHEMTECH shall reimburse BUYER or END USER for the reasonable costs paid for sea or land transportation of the SCOPE OF SUPPLY. If the return of the SCOPE OF SUPPLY to SULZER CHEMTECH'S production facility is not required, then SULZER CHEMTECH shall use its best efforts to perform the warranty work at BUYER’S or END USER’s facility, and as soon as reasonably practicable after receipt of written notification by the BUYER or the END USER. BUYER or END USER shall make the SCOPE OF SUPPLY available for SULZER CHEMTECH to repair or replace. SULZER CHEMTECH shall not be responsible for the disassembly, removal or reinstallation of the SCOPE OF SUPPLY. d) Early termination of Warranty Period The warranty periods stipulated in 6.1 through 6.3 above shall terminate if BUYER or a third party undertake inappropriate or improper modification or repairs, or if the BUYER, in case of a defect, does not as soon as reasonably possible take appropriate steps to mitigate damages and to notify SULZER CHEMTECH in writing of its obligation to remedy such defect. e) Exclusion from SULZER CHEMTECH’S Warranty Excluded from SULZER CHEMTECH’S warranty and liability for defects are all deficiencies which cannot be proved to have their origin in bad material, faulty design (if applicable), or poor workmanship. Also excluded from SULZER CHEMTECH’S warranty and liability for defects are deficiencies resulting from normal wear and tear, improper maintenance, failure to observe the operating instructions provided by SULZER CHEMTECH or deficiencies resulting from other reasons beyond SULZER CHEMTECH’S control, including damages caused by erosion or corrosion. For supplies and services of those subcontractors prescribed by the BUYER, SULZER CHEMTECH assumes warranty, guarantee and/or liability for defects only to the extent that such subcontractors assumed warranty, guarantee and/or liability obligations in its contract with SULZER CHEMTECH. f) Dismantling and Reassembly To the extent necessary to remedy the defect, BUYER or END USER shall, at their own expense, arrange for any dismantling and reassembly of EQUIPMENT. g) No Additional Warranties or Representations SULZER CHEMTECH MAKES NO WARRANTY OR REPRESENTATION TO THE SCOPE OF SUPPLY OTHER THAN AS SPECIFIED IN THIS SECTION. ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. 6.7 Hazard Warning Responsibility BUYER and SULZER CHEMTECH acknowledge that each have respective obligations with respect to maintaining compliance with all safety and health related regulations concerning SCOPE OF SUPPLY. BUYER is familiar with the SCOPE OF SUPPLY and acknowledges its separate and independent knowledge of such risks, which are known in BUYER'S industry. BUYER shall maintain compliance with all safety and health related governmental requirements concerning SCOPE OF SUPPLY and shall take all reasonable and practical steps to inform, warn, and familiarize its employees, agents, contractors, and customers with all hazards associated therewith, including handling, shipment, storage, use, and disposal. BUYER assumes as to its own employees, its independent contractors, and subsequent purchasers of the SCOPE OF SUPPLY sold hereunder, all responsibility for any and all necessary warnings or other precautionary measures. BUYER shall defend at its own expense, indemnify fully and hold harmless SULZER CHEMTECH and its parents, subsidiaries, and affiliates and its and their agents, officers, directors, employees, representatives, successors, and assigns from and against any and all liabilities, losses, damages, demands, claims, penalties, fines, actions, suits, legal, administrative or arbitration proceedings, judgments of any jurisdiction, costs and expenses (including, but not limited to, attorney’s fees and related costs) arising out of or in any manner related to BUYER'S failure to provide necessary warnings or other precautionary measures in connection with the SCOPE OF SUPPLY sold hereunder. 7. OVERALL LIMITATION OF LIABILITY NOTWITHSTANDING ANYTHING TO THE CONTRARY IN THE CONTRACT, INCLUDING ALL DOCUMENTS FORMING A PART OF THE CONTRACT AND TO THE MAXIMUM EXTENT PERMITTED BY LAW, IN NO EVENT SHALL SULZER CHEMTECH BE LIABLE TO THE BUYER OR ITS CUSTOMER FOR ANY LOSS OF PROFIT, LOSS OF CONTRACTS OR EARNINGS, INTERRUPTION OR LOSS OF PRODUCTION OR LOSS OF USE OR LOSS OF OPPORTUNITY, DELAY IN DELIVERY OR CLAIMS BY THE BUYER'S CUSTOMER FOR SUCH DAMAGES OR BUSINESS, INDIRECT, INCIDENTIAL OR CONSEQUENTIAL DAMAGES, WHETHER SUCH LIABILITY IS BASED ON CONTRACT, INDEMNITY, TORT (INCLUDING NEGLIGENCE), STATUTE OR ANY OTHER BASIS OF LEGAL LIABILITY. THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE, AND SULZER CHEMTECH'S LIABILITY WITH RESPECT TO ANY CONTRACT OR SALE OR ANYTHING DONE IN CONNECTION THEREWITH, WHETHER IN CONTRACT, TORT (INCLUDING NEGLIGENCE), UNDER ANY WARRANTY, STRICT LIABILITY OR OTHERWISE SHALL IN TOTAL NOT EXCEED 100% OF THE CONTRACT PRICE TO BE PAID TO SULZER CHEMTECH, UNLESS CLAIMS ARISE DIRECTLY FROM GROSS NEGLIGENCE OR WILFUL MISCONDUCT OF SULZER CHEMTECH. 8. EXPORT AND OTHER GOVERNMENTAL DOCUMENTS 8.1 SULZER CHEMTECH undertakes to provide the documents required by the authorities at SULZER CHEMTECH’S place for the manufacturing and transportation EX WORKS of the SCOPE OF SUPPLY. 8.2 BUYER undertakes to provide all other documents required, e.g. documents required by an authority at BUYER’S or BUYER’S customer’s place, or the place where the SCOPE OF SUPPLY will be used. 8.3 SULZER CHEMTECH, BUYER and END USER shall support and assist each other without undue delay with obtaining any necessary information or documentation required by any authority in connection with the CONTRACT. SULZER CHEMTECH'S acceptance of the CONTRACT shall be subject to the receipt of all necessary export authorizations required from any governmental authority which has jurisdiction over this CONTRACT. 8.4 The BUYER hereby represents and warrants that it is, and will remain in compliance with the requirements of all applicable export laws and regulations, including but not limited to the U.S. Export Administration Regulations and International Traffic in Arms Regulations. Such requirements include, but are not limited to obtaining all required authorizations or licenses for the export or reexport of any controlled item, product, article, commodity, software or technology. Without limiting the generality of the foregoing, the BUYER hereby represents and warrants that it has not been, and is not currently, debarred, suspended or otherwise prohibited or restricted from exporting, reexporting, receiving, purchasing, processing or otherwise obtaining any item, product, article, commodity, software or technology regulated by any agency of the United States or any other state. The BUYER agrees to indemnify and hold harmless SULZER CHEMTECH from any costs, penalties or other losses caused by, or related to, any violation or breach of the warranties contained in this provision. 9. FORCE MAJEURE 9.1 SULZER CHEMTECH shall not be liable for any non-performance, loss, damage, or delay due to acts of God such as but not limited to severe weather conditions, fire, flood or war, riots, strikes or labor difficulty, governmental acts such as but not limited to trade restrictions including embargoes, acts of the BUYER or END USER, delays in transportation, inability to obtain necessary labor or materials from usual sources, or other causes beyond the reasonable control of SULZER CHEMTECH. In the event of delay in performance due to any such cause, the date of delivery or time for completion will be extended to reflect the length of time lost by reason of such delay. If the grounds for Force Majeure continue for more than six (6) months, either SULZER CHEMTECH or BUYER may terminate the CONTRACT upon seven (7) days' written notice to the other party. 9.2 SULZER CHEMTECH shall be entitled to be compensated for the extra costs caused by the interruption, or, in case of termination, for the work done prior to termination and the expenses for non-cancelable procurements. BUYER shall be entitled to receive the work for which it has paid. 10. FREE ISSUE MATERIALS Materials supplied by BUYER to SULZER CHEMTECH (e.g. samples to be processed or tested, product for usage in performance tests, materials to be used for implementation in the SCOPE OF SUPPLY, etc.) shall at all times remain the property of BUYER and shall be sufficiently covered under BUYER’S property insurance policy. Subject to Article 6 and 7 hereinabove, SULZER CHEMTECH shall be solely liable for damages caused by gross negligence or willful misconduct to FREE ISSUE MATERIALS. 11. MISCELLANEOUS 11.1 Applicable Laws and Jurisdiction a) The CONTRACT shall be construed and shall be interpreted in accordance with the laws of the State of Delaware without application of any conflict of law rules. b) Nothing contained in this CONTRACT shall limit the rights of SULZER CHEMTECH available under the applicable law. c) In case of a dispute, the parties shall make their best efforts to resolve such dispute amicably. If an amicable resolution should not be possible, the resolution of the dispute shall be conducted in either a Federal or State court of competent jurisdiction. 11.2 Assignment Any attempt to assign, transfer, or delegate any of the rights, duties or obligations herein to a third party without prior written consent of the other party shall render such attempted assignment or transfer null and void. SULZER CHEMTECH’S affiliated companies shall not be considered third parties for this purpose. 11.3 Waiver of Rights SULZER CHEMTECH’S or BUYER’S failure to exercise any of its rights shall not constitute or be deemed a waiver or a forfeiture of such rights. 11.4 Severability If a provision of the CONTRACT is determined to be void or unenforceable, this finding shall not render other provision void or unenforceable, and SULZER CHEMTECH and BUYER shall make their best endeavors to replace such provision by a valid one covering the original commercial intention as far as legally possible. Download a Copy of Our Terms & Conditions

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FRC Systems' FAQ section addresses common inquiries about their wastewater treatment solutions, including system capabilities, maintenance, and industry applications. What industries does FRC Systems serve? FRC Systems provides wastewater treatment solutions across multiple industries, including: Oil & Gas – Handling produced water, frac flowback, and oily wastewater. Poultry Processing – Managing high-fat and protein-laden wastewater. Meat & Seafood Processing – Treating organic-rich effluents with high BOD and TSS. Municipal Water Treatment – Supporting wastewater clarification and sludge removal. General Manufacturing – Custom solutions for diverse industrial wastewater challenges. What technologies does FRC Systems offer? Our solutions include: Dissolved Air Flotation (DAF) Systems – For efficient solids and oil removal. Chemical Treatment Systems – Coagulation, flocculation, and pH adjustment. Sludge Dewatering Solutions – Reducing waste volume and disposal costs. Filtration & Screening – For pre-treatment and solid separation. What is Dissolved Air Flotation (DAF)? Dissolved Air Flotation (DAF) is a wastewater treatment process that is highly effective in the removal of suspended solids (TSS), fats/oils & grease (FOG), biological oxygen demand (BOD) and other contaminants from water. It is particularly effective in situations where conventional sedimentation methods are less efficient. Here’s a breakdown of what DAF is and its primary uses: Air Dissolution: In DAF, air is dissolved into water under pressure in a specialized tank, saturation tube or pump. Pressure Release: When this pressurized water is injected into the flotation vessel, the pressure drops which releases the dissolved air as tiny microbubbles. Flotation Mechanism: These microbubbles attach to suspended particles and contaminants, causing them to rise to the surface. Skimming: The accumulated material (sludge or float) at the surface is skimmed off, while the clarified water is collected from below. What Are Some Uses of DAF? Dissolved Air Flotation, or DAF, is used in a variety of applications, including: Industrial Water Treatment: In industries such as food and beverage, oil and gas, and pulp and paper, to treat process water and wastewater. Municipal Wastewater Treatment: To remove solids, algae, phosphorus and other contaminants before further treatment or discharge. Sludge Thickening: DAF is used thicken biological sludge, reducing the overall sludge volume reducing transportation, handling and disposal costs. Drinking Water Purification: To remove algae, particulates, and other contaminants from source water. Pre-treatment: As a pre-treatment step for more advanced treatment processes, enhancing overall efficiency. Stormwater Management: To treat runoff and reduce pollutants before discharge. Does FRC Provide Rentals or Pilots? With the largest Dissolved Air Flotation (DAF) rental fleet in the US and equipment ranging from 10–3,000 gpm, we can tailor a solution to your needs. All FRC rental equipment is available for short-term and long-term rental agreements as well as pilot testing and long-term lease agreements. FRC rental systems and stand-alone equipment are installed in a “plug-and-play” configuration for ease of installation and start-up. Once in place on-site, the unit can be operational within a matter of hours. What is a Flocculator? A Flocculator from FRC Systems is designed to provide the necessary mixing action and retention time to chemically treat wastewater. Here’s how it works: Coagulation: Coagulants are added to the wastewater to break emulsions and form micro-flocs. Flocculation: Flocculants are then added to agglomerate these micro-flocs into larger, more robust macro-flocs. Mixing: Mixing: The flocculator ensures proper mixing energy required by the chemicals and maintains the integrity of the flocs, which is crucial for effective separation in the subsequent Dissolved Air Flotation (DAF) process. FRC Systems offers both Plug-Flow Reactors (PFR) and Continuous-Stirred Tank Reactors (CSTR) as flocculators, each designed to optimize the chemical treatment process. What is the difference between the PCL, PCCS and PWL? The main differences between PWL, PCL, and PCCS Dissolved Air Flotation (DAF) systems from FRC Systems lie in their design and application: PWL (Open-Tank DAF System): Design: Open tank, low-built separators with side walls typically 8 to 10.5 feet tall. Application: Better suited for high solids loading rates. The skimmer assembly rotates against the hydraulic flow, shortening sludge skimming distance and eliminating solids carry-over. PCL (High-Rate DAF System): Design: Features corrugated plate packs that increase the effective separation area, allowing for a smaller footprint. Application: Ideal for high hydraulic loads with lower solids loading rates. The plate packs help maintain laminar flow and increase effective separation area which increases overall system performance. PCCS (High-Rate DAF System): Design: Similar to PCL, the PCCS features a high-rate design and corrugated plate packs. However, the PCCS is specifically designed to fit within a shipping container, making it easily transportable. Ideal for temporary or mobile wastewater treatment needs, such as remote locations or construction sites. Application: Efficient for removing Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and other pollutants from wastewater. Each system is tailored to specific wastewater treatment needs, with PWL being more suitable for higher solids content and PCL/PCCS for higher hydraulic loads. If you have a specific application in mind, I can help you determine which system might be the best fit! Is FRC a part of Sulzer? In 2018, FRC Systems joined the Chemtech division of Sulzer, where our clients receive our expert team’s dedicated attention backed by Sulzer’s global resources.

Project Engineer / Manager Back to Team Previous Next Juan Carlos Guerra Project Engineer / Manager Products Project Archive

One of the largest beef producers in North America was expanding their facility which increased their wastewater volume to 425,000 gpd at the site. All Projects FRC Systems » Projects Beef System Solution Meat & Seafood Processing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Reactor Tanks, High-Rate DAF, Biological Treatment, Flocculator, Open-Style DAF Project Description One of the largest beef producers in North America was expanding their facility which increased their wastewater volume to 425,000 gpd at the site. FRC engineers designed a solution to upsize the entire wastewater treatment system including the existing primary DAF system and secondary DAF system to efficiently and cost effectively handle the added demand. The FRC Solution Reactor Tanks – Chemicals dosed to precipitate the colloidal solids and oil emulsifications Primary High Rate DAF – Float the precipitated solids thereby removing Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and insoluble Biological Oxygen Demand (BOD) Biological Treatment – Remove soluble BOD and as a result it creates biosolids Secondary Flocculator – Short flocculator to precondition biosolids with flocculant Secondary Open-Style DAF – Float the biosolids, yielding clean effluent water Parameter Avg Max Effluent Req. Flow (gpm) 300 600 - Flow (m3/h) 68 136 - TSS (mg/L) 600 2000 < 100 FOG (mg/L) 400 600 < 50 Insoluble BOD (mg/L) 500 1000 < 50 MLSS (mg/L) 2000 5000 Avg < 100 Peak < 200 Design Data Previous Project Next Project Submit a Project Profile

We can upgrade or refurbish existing FRC systems as well as those from other manufacturers. All Products FRC Systems » Products System Upgrades PDF Product Sheet Solutions for Wastewater Treatment & Management Previous Product Next Product At FRC, we are always working to improve the performance of wastewater treatment systems. We can upgrade or refurbish existing FRC systems as well as those from other manufacturers. Some of these upgrades are designed to prolong the life of current systems by repairing components that have experienced wear-and-tear over the course of time. Others, like aeration and controls upgrades can be used to enhance and improve the performance of your treatment system. DAF Aeration Upgrade The aeration of a DAF is the heart and soul of the system. Our simple design works so well that we’re constantly retrofitting competitors’ DAFs with our upgraded aeration system. FRC is completely brand-agnostic with regards to the model of recycle pump used on our DAF. Recycle Pump FRC’s design uses the recycle pump to pump water, not dissolve air. That means these recycle pumps are much less costly than a specialty whitewater pump. The pumps are ideal for higher solids tolerance which can be crucial in applications with high amounts grit, sand, and dirt. It also allows you to choose the pump material of construction based on the needs of the environment, including ductile iron, Stainless Steel 316, and Duplex Stainless Steel. Air Dissolving Tube An air dissolving tube is used to generate white water in our aeration system. This short expansion in the recirculation piping allows clarified effluent and a small volume of compressed air to dissolve into the water. Our angled configuration allows for increased water and air interface, so saturation occurs almost instantly. Pneumatic Panel The pneumatic panel design for each DAF contains safety features to protect the recycle pumps and is also used to avoid discharging untreated wastewater as a process control measure. Control Panel Upgrade Over the course of time, existing panels may become unreliable or may no longer be capable of sufficient automation, forcing unnecessary operator intervention. We know that is not acceptable in today’s demanding production environments. In addition to our standard panel offerings, FRC can provide additional features for SCADA and plant integration. Know How FRC has a dedicated mechanical and electrical project team to design the electrical control panels for our systems in-house. Our expertise and familiarity with the equipment provides a solid know how of how the system works. We understand that time is money, and we have the experience to minimize and even eliminate downtown during the upgrade. SCADA Our panels can be upgraded to include Supervisory Control and Data Acquisition (SCADA) to trend and store data for the analysis sought after in today’s information driven facilities. Plant Integration FRC can customize your panel to allow for integration with Distributed Control System (DCS), centralized data historian, and remote monitoring solutions to deliver access to data anywhere and anytime.

Electrical Design Back to Team Previous Next Ryan Law Electrical Design Products Project Archive

FRC was selected by a large privately owned US based cosmetics company to supply the wastewater treatment solution for a new manufacturing facility with expected wastewater volumes of approximately 215,000 gpd. All Projects FRC Systems » Projects Health & Beauty Turnkey Solution General Manufacturing Solutions for Wastewater Treatment & Management Previous Project Next Project FRC Components Screen, Oil & Water Separation, Flocculator, High-Rate DAF, Sludge Dewatering, Equalization Project Description FRC was selected by a large privately owned US based cosmetics company to supply the wastewater treatment solution for a new manufacturing facility with expected wastewater volumes of approximately 215,000 gpd. FRC provided a turnkey solution including design, engineering, manufacture, and complete mechanical and electrical installation. The wastewater treatment system was designed to separate solids for further treatment and recover the oil in the wastewater for recycling. The FRC Solution Rotary Drum Screen – Course solids removal prior to OWS and equalization. Oil-Water Separator – Recover oils, removing a significant portion of the oil and gas Equalization Tanks – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Two tanks are used for batch operation for the multiple number of products that client produces weekly. This simplifies the downstream chemical dosing regimen Flocculator – Coagulant, acid, caustic, and flocculant dosed in flocculator to precipitate colloidal solids and emulsified oils High-Rate DAF – Float the precipitated solids, yielding clean effluent water Filter Press – Increase dry solids content of the DAF sludge to reduce disposal costs – ready for landfill Parameter Effluent Req. Flow (gpm) 150 Flow (m3/h) 34.5 O&G (mg/L) < 200 TSS (mg/L) < 250 Design Data Previous Project Next Project Submit a Project Profile

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Meet the dedicated team behind FRC Systems. Our experts are committed to delivering innovative water and wastewater treatment solutions, ensuring sustainability and efficiency in every project. FRC Systems » Our Staff Dedication. Knowledge. Expertise. Team Directory Project Archive Products Sales & Support Head - FRC Systems Learn about Stuart Stuart Day Head - Sales Learn about Adriaan Adriaan van der Beek Sales Manager Learn about Antoine Antoine Joan Sales Manager Learn about Jim Jim Gallmann Sales Manager Learn about Josh Josh Schuyler Sales Manager Learn about Greg Greg Walsh Parts & Aftermarket Sales Learn about Ken Ken Parker Project Engineering Manager Learn about Tariq Tariq Syed Project Engineer / Manager Learn about Stephen Stephen Matwijow Application Engineer Learn about Perry Perry Kim Operations Manager Learn about Lee Lee Averett Shipping Manager Learn about Kevin Kevin Finley FRC Directory | A-Z Filter by Department Office Administrator (GA/USA) Adams, Linda Mechanical Design Armstrong, Keith Operations Manager Averett, Lee Project Engineer / Manager Barnett, Nick Warehouse Technician Beatty, Nick Application Engineer Chu, Angel Sourcing Specialist, Procurement Cochran, Mary Application Engineer Coyle, Alex Head - FRC Systems Day, Stuart Office Administrator (ONT/CAN) Day, Cathryn Field Engineer Dyatlov, Oleksandr Shipping Manager Finley, Kevin Rental Fleet Technician Foster, Dusty Project Engineer / Manager Franks, John Sales Manager Gallmann, Jim Project Engineer / Manager Garcia Gamiño, Horacio Mechanical Design Gardner, Kyle Project Engineer / Manager Guerra, Juan Carlos Project Engineer / Manager Jabar, Imraan Mechanical Design Jermakowicz, Philip Sales Manager Joan, Antoine Project Engineer / Manager Karpiak, Oscar Application Engineer Kim, Perry Electrical Design Law, Ryan Mechanical Design Lawrence, Don Application Engineer Mailliard, Zachary Project Engineer / Manager Matwijow, Stephen Project Engineer / Manager Miller, Stephanie Parts & Aftermarket Sales Parker, Ken Warehouse Technician Perez, Marlon Application Engineer Reed, Greg Sales Manager Schuyler, Josh Field Engineer Shepard, Jamey Project Engineering Manager Syed, Tariq Sales Manager Tay, Peter Sales Manager Walsh, Greg Electrical Design Wei, Andrew Sales & Marketing Analyst West, Kevin Purchasing Wright, Lisa Electrical Design Ytsma, Jacob Application Engineer de la Cruz, Edgar Head - Sales van der Beek, Adriaan